US Bridges

CR 509 over I-78

Fair

Union County, New Jersey · 0.7 MI E of GSP&I78 JCT · Structure no. 2011167

Built
1975
50 years old
Condition
Fair
inspected July 2024
Type
Stringer/Multi-beam or Girder
Steel
Length
320 ft
4 main spans
Daily traffic
8,242
2024 count
Owner
State
State Highway Agency

About this bridge

CR 509 over I-78 is a steel stringer/multi-beam or girder carrying CR 509 over I-78 in Union County, New Jersey. It was built in 1975, so it is 50 years old, younger than the New Jersey average of 58.5 years.

The most recent inspection reported to the Federal Highway Administration rates it in fair condition with a lowest component rating of 6 out of 9. The lowest-rated primary component is rated 5 or 6. Minor deterioration is present but the structure is sound.

It carries about 8,242 vehicles a day, roughly 4% of them trucks, projected to reach 10,056 by 2044. The structure is 320 ft (97.5 m) long and 60 ft wide. If it were closed, the detour would be 1.2 mi (2 km).

CarriesCR 509
CrossesI-78
Location0.7 MI E of GSP&I78 JCT
RouteCounty Highway 509
Coordinates40.70691, -74.23313
Functional classUrban Minor Arterial

Condition and inspection

Fair

The lowest-rated primary component is rated 5 or 6. Minor deterioration is present but the structure is sound.

ComponentRatingMeaning
Deck7 GoodSome minor problems.
Superstructure6 SatisfactoryStructural elements show some minor deterioration.
Substructure6 SatisfactoryStructural elements show some minor deterioration.
Last inspectionJuly 2024
Inspection intervalevery 24 months
Operating statusOpen, no restriction
ScourBridge not over waterway
Structural evaluation6: Equal to present minimum criteria
Deck geometry9: Superior to present desirable criteria
Approach roadway alignment8: Equal to present desirable criteria
Operating rating70 US tons
Inventory rating42 US tons

Structure

MaterialSteel
DeckConcrete, cast-in-place
Main spans4
Design loadHS 20 + Mod
Structure length320 ft (97.5 m)
Longest span89 ft (27.1 m)
Deck width60 ft (18.4 m)
Roadway width46 ft (14 m)
Vertical clearance over deckUnrestricted

Traffic and service

Average daily traffic8,242 (2024)
Projected traffic10,056 by 2044
Trucks4%
Lanes on structure2
Traffic directionTwo-way traffic
CarriesHighway and pedestrian
CrossesHighway
Detour if closed1.2 mi (2 km)
TollOn a free road
National Highway SystemNo

Ownership and planned work

OwnerState Highway Agency
Maintained byState Highway Agency
Historic statusHistorical significance not determinable at this time
Work proposedOther structural work, including hydraulic replacements
Estimated improvement cost$2.1 million (2024 estimate)
NavigationNot applicable (no waterway)

Frequently asked questions

When was CR 509 over I-78 built?

It was built in 1975, making it 50 years old in 2025.

What condition is CR 509 over I-78 in?

The National Bridge Inventory rates it in fair condition. The lowest-rated primary component is rated 5 or 6. Minor deterioration is present but the structure is sound. The last reported inspection was in July 2024.

How much traffic does CR 509 over I-78 carry?

About 8,242 vehicles per day (2024 count), of which roughly 4% are trucks.

How long is CR 509 over I-78?

The structure is 320 ft (97.5 m) long with a longest span of 89 ft (27.1 m) and a deck 60 ft wide.

Who owns CR 509 over I-78?

It is owned by the State Highway Agency.