US Bridges

I 495 Upper Level over I 495 Lower Level

Poor

Essex County, Massachusetts · At Merrimac River · Structure no. L040352XDDOTNBI

Built
1962
63 years old, rebuilt 2006
Condition
Poor
inspected September 2023
Type
Stringer/Multi-beam or Girder
Steel
Length
1,049 ft
8 main spans
Daily traffic
73,359
2024 count
Owner
State
State Highway Agency

About this bridge

I 495 Upper Level over I 495 Lower Level is a steel stringer/multi-beam or girder carrying I 495 Upper Level over I 495 Lower Level in Essex County, Massachusetts. It was built in 1962 and reconstructed in 2006, so it is 63 years old, younger than the Massachusetts average of 63.8 years.

The most recent inspection reported to the Federal Highway Administration rates it in poor condition with a lowest component rating of 4 out of 9. The lowest-rated primary component is rated 4 or below, indicating advanced deterioration. Poor does not mean unsafe; such bridges are inspected more often and may carry load restrictions.

It carries about 73,359 vehicles a day, roughly 5% of them trucks, projected to reach 155,719 by 2032. The structure is 1,049 ft (319.7 m) long and 93 ft wide. If it were closed, the detour would be 3.1 mi (5 km).

CarriesI 495 Upper Level
CrossesI 495 Lower Level
LocationAt Merrimac River
RouteInterstate 495
Coordinates42.70639, -71.13889
Functional classUrban Principal Arterial - Interstate

Condition and inspection

Poor

The lowest-rated primary component is rated 4 or below, indicating advanced deterioration. Poor does not mean unsafe; such bridges are inspected more often and may carry load restrictions.

ComponentRatingMeaning
Deck5 FairAll primary structural elements are sound but may have minor section loss, cracking, spalling or scour.
Superstructure5 FairAll primary structural elements are sound but may have minor section loss, cracking, spalling or scour.
Substructure4 PoorAdvanced section loss, deterioration, spalling or scour.
Last inspectionSeptember 2023
Inspection intervalevery 12 months
Operating statusOpen, no restriction
ScourBridge not over waterway
Structural evaluation4: Meets minimum tolerable limits to be left in place as is
Deck geometry2: Basically intolerable, requiring high priority of replacement
Approach roadway alignment7: Better than present minimum criteria
Operating rating77.5 US tons
Inventory rating46.4 US tons

Structure

MaterialSteel
DeckConcrete, cast-in-place
Main spans8
Design loadHS 20 + Mod
Structure length1,049 ft (319.7 m)
Longest span140 ft (42.7 m)
Deck width93 ft (28.4 m)
Roadway width72 ft (21.9 m)
Vertical clearance over deckUnrestricted

Traffic and service

Average daily traffic73,359 (2024)
Projected traffic155,719 by 2032
Trucks5%
Lanes on structure6
Traffic directionTwo-way traffic
CarriesHighway
CrossesHighway
Detour if closed3.1 mi (5 km)
TollOn a free road
National Highway SystemYes
Strategic Highway NetworkInterstate STRAHNET route

Ownership and planned work

OwnerState Highway Agency
Maintained byState Highway Agency
Historic statusPossibly eligible for the National Register; requires further investigation
Work proposedRehabilitation because of general structure deterioration or inadequate strength
Estimated improvement cost$88.5 million (2025 estimate)
NavigationNot applicable (no waterway)

Frequently asked questions

When was I 495 Upper Level over I 495 Lower Level built?

It was built in 1962, making it 63 years old in 2025. It was reconstructed in 2006.

What condition is I 495 Upper Level over I 495 Lower Level in?

The National Bridge Inventory rates it in poor condition. The lowest-rated primary component is rated 4 or below, indicating advanced deterioration. Poor does not mean unsafe; such bridges are inspected more often and may carry load restrictions. The last reported inspection was in September 2023.

How much traffic does I 495 Upper Level over I 495 Lower Level carry?

About 73,359 vehicles per day (2024 count), of which roughly 5% are trucks.

How long is I 495 Upper Level over I 495 Lower Level?

The structure is 1,049 ft (319.7 m) long with a longest span of 140 ft (42.7 m) and a deck 93 ft wide.

Who owns I 495 Upper Level over I 495 Lower Level?

It is owned by the State Highway Agency.