US Bridges

I540W over I40

Good

Durham County, North Carolina · Jct. I-540 & I-40 · Structure no. 000000000630456

Built
2007
18 years old
Condition
Good
inspected January 2024
Type
Stringer/Multi-beam or Girder
Steel Continuous
Length
278 ft
2 main spans
Daily traffic
20,000
2015 count
Owner
State
State Highway Agency

About this bridge

I540W over I40 is a steel continuous stringer/multi-beam or girder carrying I540W over I40 in Durham County, North Carolina. It was built in 2007, so it is 18 years old, younger than the North Carolina average of 38.7 years.

The most recent inspection reported to the Federal Highway Administration rates it in good condition with a lowest component rating of 7 out of 9. All primary components (deck, superstructure, substructure, or culvert) are rated 7 or higher. No significant problems were noted.

It carries about 20,000 vehicles a day, roughly 16% of them trucks, projected to reach 40,000 by 2040. The structure is 278 ft (84.7 m) long and 62 ft wide. If it were closed, the detour would be 0.6 mi (1 km).

CarriesI540W
CrossesI40
LocationJct. I-540 & I-40
RouteInterstate 540
Coordinates35.87288, -78.831
Functional classUrban Principal Arterial - Interstate

Condition and inspection

Good

All primary components (deck, superstructure, substructure, or culvert) are rated 7 or higher. No significant problems were noted.

ComponentRatingMeaning
Deck7 GoodSome minor problems.
Superstructure7 GoodSome minor problems.
Substructure7 GoodSome minor problems.
Last inspectionJanuary 2024
Inspection intervalevery 24 months
Operating statusOpen, no restriction
ScourBridge not over waterway
Structural evaluation7: Better than present minimum criteria
Deck geometry7: Better than present minimum criteria
Approach roadway alignment8: Equal to present desirable criteria
Operating rating99 US tons
Inventory rating71 US tons

Structure

MaterialSteel Continuous
DeckConcrete, cast-in-place
Main spans2
Design loadHS 20 + Mod
Structure length278 ft (84.7 m)
Longest span136 ft (41.4 m)
Deck width62 ft (18.8 m)
Roadway width59 ft (17.9 m)
Vertical clearance over deckUnrestricted

Traffic and service

Average daily traffic20,000 (2015)
Projected traffic40,000 by 2040
Trucks16%
Lanes on structure3
Traffic directionOne-way traffic
CarriesOverpass structure at an interchange
CrossesHighway
Detour if closed0.6 mi (1 km)
TollOn a free road
National Highway SystemYes
Strategic Highway NetworkInterstate STRAHNET route

Ownership and planned work

OwnerState Highway Agency
Maintained byState Highway Agency
Historic statusNot eligible for the National Register of Historic Places
Work proposedNone recorded
Estimated improvement cost—
NavigationNot applicable (no waterway)

Frequently asked questions

When was I540W over I40 built?

It was built in 2007, making it 18 years old in 2025.

What condition is I540W over I40 in?

The National Bridge Inventory rates it in good condition. All primary components (deck, superstructure, substructure, or culvert) are rated 7 or higher. No significant problems were noted. The last reported inspection was in January 2024.

How much traffic does I540W over I40 carry?

About 20,000 vehicles per day (2015 count), of which roughly 16% are trucks.

How long is I540W over I40?

The structure is 278 ft (84.7 m) long with a longest span of 136 ft (41.4 m) and a deck 62 ft wide.

Who owns I540W over I40?

It is owned by the State Highway Agency.